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Design guide

Sheet metal design guide

Bend radii, relief cuts, hole-to-bend distances, and the flat-pattern math behind them. Written for parts that come back right the first time.

What is in it

  • Bend radii and relief cuts, at the minimums a press brake will actually hold
  • Hole-to-bend and feature-to-bend distances, so nothing distorts on the way through
  • The flat-pattern math: bend allowance, bend deduction, and the K-factor underneath both

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Cover of Drafter's Sheet Metal Guide: folded and punched sheet metal parts beside a head whose brain is labelled with bend, relief, blank and k-factor.

The whole guide is in the PDF. We are laying these out to read properly in the browser, the way the reference charts already do; until that lands, the file is the guide.